Orange County NC Website
b <br /> lutecii to operate on Chant-.)ion oanw had a production version of Liquick <br /> property and in return zl-e waste scream i_ :hat was equal in perforr,ante to he :on,- <br /> reoUced. Cellutech's mar sceci.n is benetic• pony's original experimental product. For spills over <br /> in_, from a timely endorsement by the 'Min- By this time. the company had invested a <br /> nesota Department of Transportation million dollars in plant and equipment,and water, CellLltech <br /> (DOT). In 1995, just as Cellutech was be- another significant infusion of capital was <br /> ginning to produce Liquick on a commercial needed to market Liquick. and ;ear Cel has developed <br /> scale. the Minnesoca DOT was seeking a so- lutech up to a proticnble enterprise. `The hydrophobic <br /> lution to its industrial absorbent disposal company had gone four years, from 1991 to , <br /> problem.The Minnesota DOT has 1.11 sites, 1995, without volume production, and the <br /> all of which have automobiles and machin- initial investors lost interest."says Perry."I p roduct designed <br /> ery to maintain. The standard clay ab- believed the potential market for this prod- t0 s0ak Lip oil, but <br /> sorbent cannot be burned for energy recov- uct was substantial,so I agreed to purchase <br /> cry. and new regulations forbid landfilling the company from the original investors." not water. <br /> without expensive testing. Therefore. the He describes the purchase price as a"mod- <br /> Department advertised for alternatives to est sum,with the promise of future rewards <br /> go through an evaluation process. <br /> Seventy-si.x absorbent products were sub- <br /> micted by manufacturers. After prelimi- <br /> nary analysis, that group was whittled <br /> down to 22 products for more extensive test- <br /> ing. In an entirely performance-based eval- <br /> uation(recycled content was not taken into <br /> consideration), Cellutech performed in the WINDROWS <br /> top Five products, says Kim Chambers, an <br /> environmental engineer with the i MAKES CONSISTENT HOMOGENOUS MIX— <br /> show DOT. "That gives us the credi bility lity to to � <br /> show customers that we do have a superior REDUCES ODORS AND PROMOTES MAXIMUM <br /> product,"says Perry."Now we are talking to BIOLOGICAL ACTIVITY WITHIN WINDROWS, <br /> major oil companies and industry and <br /> building a market base: '96 was the first STACKS, VESSELS AND PROCESS SYSTEMS. <br /> year that we began serious production lev- <br /> els and marketing." <br /> Getting to this point has been an arduous : <br /> and capital intensive process. Liquick was - <br /> invented by Ernest Schaefer during the mid- _ q �„�--- <br /> dle to late 1980s, and with a group of in- - �-�' �( <br /> vestors he formed Schaefer Associates in = <br /> 1991 with the intention of commercial-scale - <br /> production. "The first step for the company . <br /> was to test the patent ideas on a larger <br /> scale," says Perry. :after talking to several <br /> paper companies,the firm ended up making <br /> an agreement with Champion. Cellutech <br /> was created as a wholly owned subsidiary of <br /> Schaefer Associates." <br /> Perry, an engineer with a strong interest <br /> in marketing,joined the company in 1992. <br /> Early on, there was nothing to market, and <br /> so his engineering skills were in demand. <br /> The company began ordering equipment at <br /> the start of 1993, and the bulk of the year <br /> was spent setting up the plant. <br /> 'In 1994,we were able to performance-test - <br /> produ,::s chat were created on an experi- <br /> mental basis,"he says. we found that gear- <br /> in g,_p from experimental products to manu- SSI self-pr0peUed miter does it <br /> ac.uring teas more difficult than we all. This "-in-1 composting tool : <br /> anticipated."The problem was that the qual- mixes,Mauls and windrows— _ — <br /> ity of the sludge output from the mill varies <br /> according to what kind of paper they are Dn"fie-°O• Blends sludge, 1)IIle, �tustw �•ttgu�s-e'• mixing- <br /> making, how efficiently the plant is running yard waste, industrial byproducts <br /> and•.whether they are adding other wastes— and aeration agents. It saves time <br /> Such as incinerator fly ash—to the sludge. and labor—mixes in j t0 b <br /> The performance of the feedstock varies day minutes N1ixer is essential for -YSTims. Nk <br /> :o da%. and even hour to hour, Perry says. efficient Conit�Stlr1Q IIl row, Stack 1125 Starr AVG. <br /> .:We needed to put in a system to let us take Po Eau C:aire,wt$4703 <br /> in varied input and get a constant output," and in-vessel systems. Send for (T15)L-05-3151 phone <br /> i1a explains. 'The total redesign of the facil- literature. <br /> (715)835-es25 faX <br /> icy cost several hundred thousand dollars <br /> and another year." Early in 1995, the com- <br /> Ba c-'r.:. NowE7-iCF-*t 1996 :313 <br />